March-April 2026

 

Removal of old paint and cleanup of the framing were ongoing.  These are tedious jobs but necessary  and shared by all.

Some sanding, some scraping....

Some heat...

Some heat and scraping.

Craig made the two side sliding doors in his shop and these were fitted and hung during this time.  In this photo one of the rails is being put together for the door to slide on.

This is one of the castings with a wheel that holds the door and allows it to travel on the track.

One of the tracks being installed.

Final fitting of the door was done at the time of hanging.  Allowances had to be made for floor height, etc.

The hardware was attached to the top of the doors.

There was a learning curve on the first door but the second went more quickly.

Looking good!

The putty covering the bender-ply on the roof overhangs was sanded smooth.

Looks good from here.

A view from above.

Work continued on trim.  It looks like Glenn has his hand on a piece that would fit above this door.

A trim piece on the roof end.

Curved trim pieces for the side of the overhang.

Interior trim at the base of the clerestory.

The west door frame was in need of repair.  A split in the frame on the south side has been glued and clamped.

Another view of the door frame.

Thanks again to Don and Phil with help with photos.

 

February 2026

 

Scaffolding was installed at the ends of the car for access to the roof.

Rather uneven surface for the base but it is sturdy.

Now it is possible to work from above and below.

The scaffold provides excellent access.

Ron and crew have been moving right along on the copper flashing.

This is a closeup of one of the copper pieces showing the cuts and bends that were made.  (Click the image to enlarge.)

They are almost to the end on this side.

This side is installed and looking good.

Ron is soldering the joints between pieces of flashing.

At the second work session in February installation of the  bender-ply was begun.  Note also the trim on the side of the clerestory overhang.

Scaffolding has been placed at the east end of the car also and it is ready for the bender-ply.

Back to the west end, the plywood is being installed.

John will make it fit.

Then tack it down.

Paint removal continues.

Many thanks to Don, Glenn, and Phil for help with the photos.

 

January 2026

The new year saw work continuing on the roof edges with installation of the nailers (trim pieces on the letter boards).  Also, copper flashing was fabricated and installed around the base of the clerestory.

The interior ceilings are finished.  We had visitors peering in the door of the baggage car while on tour with a Trolley Museum docent.

This photo shows how the lower roof edge was finished with the outside row of decking overlapping the nailer piece.

Fastening the nailer in place.

Then it was sanded.

A completed edge.

This is a detail of one of the roof corners showing the side trim pieces beveled and the end pieces not yet installed.

This  photo shows Ron at the brake bending the copper sheeting for the roof flashing.

Strips of copper flashing ready to be installed.

The copper is bent to conform to the wood.

Moving right along.

Interior paint removal continues.

We are close to starting to cover the roof on the overhangs.

This is a bundle of "bender ply" which is very flexible plywood, aka "wacky wood," which will be used to cover the curved roof of the overhangs.

This photo shows that it does indeed bend.

 

 

December 2025

 By the end of December the clerestory ceiling and most of the letterboard were installed.  Paint removal from the interior also continued.

About half of the clerestory ceiling remained to be installed.

The boards were cut to length with the chop saw.

Then "blind nailed" through the tongue with an air nailer.

This photo shows one end of the clerestory ceiling.  The underside of the decking above is seen on the left.

For comparison this is a  photo of the interior end of the car before dismantling.

Earlier I had shown this crack in the lower clerestory sill.

This has subsequently been repaired with long screws.  In addition the weight (number of people) allowed on the roof has been limited.

Installation of the letter board has begun.

These were fastened in place with screws.

The lower roof decking overlaps the letterboard.

In the last work session of the month the ceiling was being completed.

For a job like this it helps to be tall!

By the end of the work session the ceiling was completed.

Looks like the letter board on the south side is finished.

The north side is still in progress.  This photo shows how the lower roof decking will overlap the letterboard.

Next is sanding.

Paint removal from the interior continues.